Our Process
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Consult
Finding the right solution begins with a thorough consultation and assessment. We take a cast or scan of the residual limb for a prosthesis, or the body part that needs support or correction for an orthosis.
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Design
Using the cast or scan, we create a physical plaster of paris mould and/or generate a CAD mould which is then carefully re-worked to create a custom design for a prosthesis or orthotic.
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Manufacture
The prosthesis or orthotic is produced for trial (e.g. a test socket) or permanent use using state-of-the-art equipment, components and lightweight, flexible, skin-friendly materials.
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Fitting
Fit, comfort and function are vital. Typically more than one fitting is required to custom fit a prosthesis or orthosis, and it is standard practice for a patient to trial a prosthesis before the definitive prosthesis/orthosis is completed.
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Ongoing Care
Prosthetic and orthotic devices need to be serviced to maintain effective function, and adjustments carried out to accommodate physical changes and optimise fit.
Knee Ankle Foot Orthoses (KAFO’s)
Custom KAFO’s Brisbane and Toowoomba
OUR ORTHOTISTS PETER AND AIDAN HAVE MORE THAN 30+ YEARS OF EXPERIENCE PROVIDING PERSONALISED ORTHOTIC CARE. WE COMBINE CLINICAL EXPERIENCE WITH CURRENT ORTHOTIC TECHNOLOGY TO DESIGN AND MANUFACTURE CUSTOM MADE ORTHOTICS AROUND EACH PERSON’S ANATOMY, MOBILITY, LIFESTYLE AND GOALS.
Experienced orthotists. Personalised orthotic Care.
Our Orthotists, Aidan and Peter, have more than 30+ years of combined clinical experience in leading private and public clinics both in Australia and overseas. Aidan is AOPA-certified, while Peter is ISPO-certified, giving our team professionally recognised credentials in Australia and internationally. We are also proud to help educate the next generation of prosthetists and orthotists, teaching and supporting students from the University of the Sunshine Coast and sharing our practical clinical experience.
What is a KAFO?
A knee-ankle-foot orthosis (KAFO) is an external orthotic device that extends from the thigh to the foot, providing support and control across the knee, ankle and foot. KAFOs may be prescribed when additional lower-limb stability is required, particularly when weakness, joint instability or neurological conditions affect the ability to stand or walk safely.
Depending on your needs, a KAFO may help to:
- Support knee, ankle and foot alignment
- Improve stability during standing and walking
- Control unwanted knee or ankle movement
- Compensate for muscle weakness
- Assist functional mobility and rehabilitationspeak to the experienced team
Who May Benefit from a KAFO?
KAFOs may be considered for people with conditions affecting lower-limb strength, joint stability or movement control, including:
- Neurological conditions: Such as stroke, spinal cord injury, multiple sclerosis or traumatic brain injury.
- Neuromuscular conditions: Where muscle weakness affects knee and ankle stability.
- Polio and post-polio syndrome: Where muscle weakness compromises lower-limb function.
- Joint instability or deformity: Where additional support is required to assist alignment and weight-bearing.
- Injury or rehabilitation: Where support and movement control are needed following certain injuries or surgical procedures.
The suitability of a KAFO depends on the individual’s clinical presentation, functional abilities and treatment goals.
Custom-Made KAFOs
Every person has different support requirements. A custom-made KAFO can be designed to accommodate individual anatomy, muscle strength, joint movement and functional needs.
Depending on the clinical requirements, design options may include different knee joint mechanisms, locking systems, ankle configurations and materials. These features are selected to provide the appropriate balance of stability, movement, comfort and weight.
Our Orthotists assess your strength, range of motion, alignment, walking pattern, skin health and everyday activities to determine the most appropriate design.
Assessment, Fitting and Ongoing Care
Successful KAFO management involves more than the device itself. Our Orthotists provide individualised assessment, fitting, advice and follow-up to help ensure your orthosis meets your needs.
This may include adjustments, footwear recommendations, wearing guidance, skin monitoring and review of functional outcomes.
Why Choose Ability Prosthetics & Orthotics?
At Ability Prosthetics & Orthotics, we understand that an orthosis needs to work in the real world.
Our Orthotists combine clinical assessment with individualised design and in-house manufacturing to develop orthotic solutions tailored to the person using them.
We consider:
Function – What do you need the orthosis to help you do?
Comfort – Can it be worn comfortably and consistently?
Fit – Does it accommodate your individual anatomy?
Support – Does it provide the level of control required?
Lifestyle – Can it be incorporated into your everyday activities?
Appearance – Where appropriate, can the design be discreet and aesthetically acceptable?
Our goal is to provide an orthosis that is appropriate for your clinical needs while supporting your independence and participation.
Prosthetics Funding
In a nutshell, the following categories apply to prosthetic funding:
- If you lost your limb due to disease or illness, you will most likely be covered by the Queensland Government’s Artificial Limb Service (QALS) or the NDIS if you are under the age of 65.
- If you lost your limb in an accident at home or during recreation, and there is no compensating body, then the public health system or the National Injury Insurance Scheme (NIIS) will cover the cost of the prosthetic limb/s. Note: The NIIS is still in development and in the meantime, funding will be provided by the NDIS.
- If your amputation was due to trauma, such as a motor vehicle or workplace accident, and compensation is identified as a possibility, the insuring organisation, e.g. National Injury Insurance Scheme (NIISQ) or WorkCover, will most likely fund your prosthesis and medical care as part of your rehabilitation.
- Veterans who either lost their limb as a result of injuries received while serving in the Australian Army, Navy or Airforce, or who have a Gold Card, will have their prosthesis paid for by the Department of Veterans Affairs (DVA) or the Defence Force.
- Most Private Health Insurance companies do not allocate funding for prosthetics, however it is worth checking with your insurer if you are uncertain, as they may cover partial costs.
Talk to your Prosthetist for more information.
Orthotics Funding
In Queensland the following options are available for orthotics funding:
- Queensland Health’s Medical Aid Subsidy Scheme (MASS) – this is a subsidy scheme for orthotics and therefore the patient is required to pay any shortfall.
- Department of Veterans’ Affairs (DVA) – DVA pay for orthotics for eligible serving and former Australian Defence Force members. An out-of-pocket contribution may be applicable, depending on the type of device required.
- Private Health – Most private health insurance companies do not allocate funding for orthotics, however it is worth checking with your insurer if you are uncertain, as they may cover partial costs.
- NDIS – If you are under 65, have a permanent disability and require support for the rest of your life, the NDIS may cover the cost of orthotics.
- National Injury Insurance Scheme (NIISQ) or WorkCover – If your injury was due to trauma, such as a motor vehicle accident or workplace accident, and compensation is identified as a possibility, the insuring organisation (NIISQ or WorkCover) will most likely fund your orthoses and medical care as part of your rehabilitation.
Talk to your Orthotist for more information.

The Australian Government's National Disability Insurance Scheme (NDIS) provides support to people with disability, their families and carers. Under the NDIS, all Australians under the age of 65 who have a disability that is likely to be permanent and significant are provided with the reasonable and necessary supports they need to live an ordinary life. This includes prosthetics and, in some cases, orthotics.
These are the steps involved in becoming an NDIS participant and getting funding approved for a prosthesis:
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Contact NDIS
and request a NDIS registration form. Once you have received the form, complete it and return it to the NDIS.
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Arrange your planning meeting
Once your registration form has been submitted, the NDIS will contact you to arrange a planning meeting with your Local Area Coordinator (LAC).
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Meet with your prosthetist
IMPORTANT: Before your meeting with the NDIS' Local Area Coordinator, make sure you meet with your prosthetist. Your prosthetist will advise you of the funding required. The goals you set for yourself in your NDIS plan will determine the type of prosthesis NDIS may fund.
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Meet with your Local Area Coordinator
You then meet with your NDIS Local Area Coordinator and develop a proposed plan requesting the funding and correct allocation required for the life of your plan (usually 12-months).
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Visit your prosthetist for a functional assessment
Once you received a copy of your plan from NDIS, visit your Prosthetist for a functional assessment and quote that he will submit for approval to NDIS. At this point, there will be funding available for consumables like liners/socks to see you through until the approval comes through.
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NDIS approval
Once NDIS approval is received, you can commence the process of having a prosthesis designed, manufactured and fitted.
Important Links
Here are some links to associations, organisations which support people requiring prosthetics and orthotics.
- Paralympics Australia
- Ottobock (Supplier)
Funding Bodies
- Medical Aids Subsidy Scheme (Queensland Health)
- Queensland Artificial Limb Service (Queensland Health)
- NDIS
- Department of Veterans Affairs
Ability Prosthetics and Orthotics is a registered member of the Australian Orthotic Prosthetic Association (AOPA), NDIS, Queensland Artificial Limb Service (QALS) and Department of Veterans Affairs.
Orthotics FAQs
What Are the Different Names Used for AFOs and KAFOs?
AFOs and KAFOs can be described using different names depending on the clinician, manufacturer, healthcare setting or terminology a patient is familiar with. While these terms can sometimes refer to similar types of devices, they do not always describe exactly the same design.
An AFO (Ankle-Foot Orthosis) is commonly referred to as an ankle-foot orthosis, ankle-foot brace, ankle-foot splint or ankle brace. These terms are often used interchangeably in everyday conversation, although the exact design and function of the device can vary.
A KAFO (Knee-Ankle-Foot Orthosis) may also be called a knee-ankle-foot orthosis, knee-ankle-foot brace, knee-ankle-foot splint or long-leg orthosis. Because a KAFO extends from the foot and ankle to the knee, it may also be described more generally as a lower-limb orthosis or leg brace.
The terminology used does not necessarily determine the design of the device. For example, two people may refer to their devices as an “ankle-foot brace” even though their AFOs have different levels of flexibility, ankle joints or functional purposes.
At APO-QLD, our orthotists assess each person’s individual requirements and prescribe the appropriate type and design of orthosis, regardless of the terminology used to describe it.
What Are AFOs and KAFOs?
AFO stands for Ankle-Foot Orthosis. An AFO is a prescribed orthotic device designed to support and control the ankle and foot. AFOs can help improve stability, assist with walking, control unwanted movement, maintain alignment and support individuals with weakness or reduced control of the lower limb.
KAFO stands for Knee-Ankle-Foot Orthosis. A KAFO extends from the foot and ankle to the knee, providing support and control across the knee, ankle and foot. It may be prescribed when additional knee stability or control is required during standing or walking.
Both AFOs and KAFOs can be custom-made to suit an individual’s clinical, physical and functional requirements.
What Is the Difference Between an AFO and a KAFO?
The main difference is the level of the lower limb that the orthosis supports.
An AFO provides support and control around the ankle and foot, while a KAFO extends higher to include the knee. An AFO may be appropriate when ankle and foot control is the primary concern. A KAFO may be recommended when the knee also requires additional stability or control.
Your orthotist will assess factors such as muscle strength, joint range of motion, alignment, stability, walking pattern and functional goals when determining which type of orthosis is most appropriate.
What Is a Lower-Limb Orthosis?
A lower-limb orthosis is an orthotic device designed to support, protect, align or control part of the lower limb.
Lower-limb orthoses include AFOs, KAFOs and other specialised orthotic devices. The term lower-limb orthosis describes a broad category rather than one specific design.
Your orthotist will determine the appropriate type of lower-limb orthosis based on your individual movement, muscle strength, joint stability, range of motion and functional requirements.
What Are AFOs Used For?
AFOs can be prescribed for a variety of conditions and functional needs. Depending on their design, AFOs may be used to:
- Improve ankle and foot stability
- Assist with foot clearance during walking
- Control unwanted ankle movement
- Support weak muscles
- Improve lower-limb alignment
- Help maintain joint range of motion
- Assist with standing and walking
- Help manage or prevent certain contractures
- Improve walking efficiency and safety
The design of an AFO is selected according to the individual’s specific requirements rather than simply their diagnosis.
What Are KAFOs Used For?
KAFOs provide support and control across the knee, ankle and foot. They may be prescribed when an individual has significant weakness, instability or difficulty controlling the knee or ankle during standing or walking.
Depending on the design, a KAFO can help maintain lower-limb alignment, provide knee stability, control unwanted movement and assist with safe standing and mobility.
KAFOs can incorporate different knee joints and locking mechanisms depending on the person’s strength, mobility and functional requirements.
What Are the Different Types of AFOs?
There are several different AFO designs, each providing a different level of support, flexibility and movement control.
Depending on the individual’s needs, an AFO may be designed as a solid AFO, hinged AFO, dynamic AFO, posterior leaf spring AFO or ground-reaction AFO. Other specialised designs may also be used.
The most appropriate design depends on factors including muscle strength, joint range of motion, muscle tone, alignment, walking pattern and functional goals. Your orthotist will assess these factors before recommending an AFO design.
What Is the Difference Between Static and Dynamic Orthoses?
Static orthoses are designed to provide a relatively fixed position or limit movement at a particular joint. They may be used when stability, positioning or protection is the primary goal.
Dynamic orthoses allow a controlled amount of movement. They can be designed to assist movement, accommodate a person’s walking pattern or provide resistance to unwanted movement while still allowing functional mobility.
Both AFOs and KAFOs can be designed with different levels of movement and control depending on the individual’s requirements.
What Materials Are AFOs and KAFOs Made From?
AFOs and KAFOs can be manufactured from a range of materials depending on their design and intended function. Common materials include thermoplastic materials, carbon fibre, composite materials, aluminium and other lightweight components.
The material and construction are selected according to the amount of support, flexibility, durability, weight and control required.
At APO-QLD, our orthotists consider your clinical and functional requirements when recommending the appropriate design and materials for your orthosis.
How Long Does It Take to Get Used to an AFO or KAFO?
It can take time for your body to adjust to a new AFO or KAFO. Some people experience pressure or mild discomfort when they first begin wearing their orthosis.
Your orthotist will provide specific instructions on how to gradually increase wearing time and how to monitor your skin. If you experience persistent pain, significant redness, skin damage or ongoing discomfort, contact your orthotist for assessment. Adjustments may be required to improve the fit and comfort of the orthosis.
How Many Hours a Day Should an AFO or KAFO Be Worn?
The recommended wearing time depends on the type of orthosis, the reason it has been prescribed and the individual using it. Your orthotist will provide a personalised wearing schedule.
For a new AFO or KAFO, wearing time is often increased gradually to allow the skin and body to adjust. The orthosis should be checked regularly for areas of excessive pressure, redness or irritation.
How Often Should an AFO or KAFO Be Replaced?
The lifespan of an AFO or KAFO varies depending on its design, materials, frequency of use and the individual.
Children may require more frequent reviews because their limbs are growing and their physical needs can change rapidly. Adults may require replacement when the orthosis has worn out, no longer fits correctly, has changed shape or no longer provides the required level of support.
Regular reviews with your orthotist help ensure that the orthosis remains safe, comfortable and appropriate.
How Much Do AFOs and KAFOs Cost?
The cost of an AFO or KAFO depends on the type of orthosis, materials, components, level of customisation and individual clinical requirements.
Custom-made AFOs and KAFOs can vary considerably in price because they are designed around the individual’s needs. Funding may be available through NDIS, WorkCover, NIISQ and DVA or other funding arrangements, depending on eligibility and the requirements of the funding program.
We can discuss the expected cost and available funding options with you as part of the assessment process.